After the initial exploration, let’s start small. The first step is to create a small 2x2 matrix and have arduino push out i2c data for the scan codes.

I am following the excellent guide from the bald engineer and I managed to create this.

pic

The matrix is configured from pins 22 and 24 for the rows, and pins 38 and 40 for the columns. The firmware is trivially scanning and returns the appropriate scan code (for now of keys QWAS), for now through serial for debugging. To communicate with the raspberry pi master we will need a different approach.

Communication between the arduinos and the RasPi

To connect the two arduinos to the raspberry pi I will use I2C. It’s a simple bus that needs a very limited number of pins. By design, I2C requires that the master is always initiating the communication, and the slave receives that communication and optionally replies. No problem, I thought: the two arduinos will be masters, and the RasPi a slave, and I2C supports multimaster configuration.

Unfortunately it’s not that simple: I opened a question on Raspberry PI stackexchange, and apparently I can really only have one master. Most importantly, the raspberry Pi kernel does not support slave mode. This is also confirmed here. As a result, the only option I have is the following:

  • set the Raspberry Pi as master
  • set the two arduinos as slaves, each on a different bus (for practical reasons).
  • When a keypress is issued, the arduino firmware will
    1. trigger an interrupt line to the pi to warn that there is data to read.
    2. the pi interrupt handler sets the pi to master receive mode.
    3. the arduino uses the Wire library to send data about the keystroke, with the payload being the scan code.

This dance seems complicated, and it is, but it becomes even more complicated by the following problems:

  1. the pi might be busy when the arduino is ready to send.
  2. there is a time delay from when the interrupt pin is enabled to when the arduino enters slave send mode.
  3. the pi might have to respond to a second interrupt while it’s still in the interrupt handler (e.g. if the other half of the keyboard also wants to send a keypress)
  4. the pi or the arduino might crash, hang or run out of resources.

Now, it’s a keyboard, not a nuclear reactor, but still I find it interesting to play with these kind of problems. There’s a lot to learn.

In any case, my final design will be as depicted in the picture below

schematics

More layouting and baseplate design

I analysed the layout as I was getting ready to create the prototype baseplate. I went to and created this layout at http://www.keyboard-layout-editor.com .

keyboard layout

I link the layout for future tinkering and modifications.

I had to perform a few changes to my original design. First, I had to change the length of the spacebars to 3u, because the builder program I am using for designing the plate did not add stabilizers for intermediate length. It was either 3u or 4u, and I chose 3u. Second, I had to tinker the math here and there to ensure the proper alignment.

To generate the baseplate, I fed the JSON data into http://builder.swillkb.com/ to obtain this design:

baseplate

which I then lasered on acrylic to obtain this (for the right hand)

baseplate

Some observations:

  • I need to adjust the kerb. The laser has no infinitely small thickness, so one has to adjust the position of the laser considering its thickness. For this cut, the kerb was set to zero, but I will have to adjust it, as the keys are loose.
  • I need to use 1.5mm acrylic. The cut in the picture uses 3mm acrylic, which is too thick to secure the retainer clips in the cherry switches.
  • Corners tend to melt excessively. This is not a major problem, but it can become one for those parts that are very thin, such as the thin borders between the backspace key switch and the stabilizers.